iron ore slurry pipeline design

  • Slurry pipeline Wikipedia

    OverviewProcessHistoryPlanned projectsSee alsoExternal links

    A slurry pipeline is a specially engineered pipeline used to move ores, such as coal or iron, or mining waste, called tailings, over long distances. A mixture of the ore concentrate and water, called slurry, is pumped to its destination and the water is filtered out. Due to the abrasive properties of slurry, the pipelines can be lined with high-density polyethylene (HDPE), or manufactured completely from HDPE Pipe, although this requires a very thick pipe wall. Slurry pipelines are used as an alternative to railroad tran

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  • Slurry Pipeline A Cost Effective Mode to Move Iron Ore

    Mar 18, 2017· Slurry transportation of iron ore concentrate through pipelines is an environment friendly method for ore transportation. In recent years, iron ore transportation through slurry pipeline has captured attention of not only Indian steelmakers but also of the Indian government. Considering the bright prospects of steel output of ASEAN, MENA regions and India, steel demand in

  • Author: Nishtha Mukherjee
  • Transportation of Iron Ore by Slurry SAE International

    Feb 01, 1972· Transportation of Iron Ore by Slurry 720566 Transportation of solid materials by pipeline is, of course, not a new development. In the 1950's a 108 mile pipeline was constructed from Cadiz, Ohio to Cleveland transporting approximately one million tons per year of coal to a public utility plant.

  • Author: Hugh C. Downer
  • Samarco Iron Concentrate Pipeline System Ausenco

    Though the original pipeline predates the formation of Ausenco, several key members of the design, construction, and start-up team are principals at our company today. The original iron concentrate pipeline was designed to transport 12 mt/y of iron ore from the Germano Mine in Minais Gerais to the pellet plant in Espiritu Santo.

  • Pumping system design challenges for high-density iron ore

    pressure piping which allows for design up to 25000 kPa discharge pressure. This would allow for implementation of longer pipeline systems or systems with higher static head. 4 Rheology variability and design examples Designing iron ore tailings slurry pipeline systems for intermediate to high concentrations, where the slurry

  • Author: Andres Ortiz, Alan Rosewall, Peter Goosen
  • USHA :: A leading EPC Company in India

    For bringing the iron ore slurry through pipeline, USHA has successfully completed laying pipeline to connect Joda pelletation plant and beneficiary plant at Duburi, Jajpur Road. The work has carried out under different terrain consists of 300 meters of box pushing, HDD boring to lay the pipeline.

  • Slurry Systems Engineering

    Scoping and hydraulic studies 68km magnetite slurry and return water pipelines, Western Australia 182km lead and copper concentrate pipeline, Western Australia 189km fine coal slurry pipeline, Indonesia 264km coarse coal special vehicle pipeline, Queensland 17km coal tailings pipeline, Queensland 6km tailings pipeline, Kazakhstan 30km copper concentrate pipeline, NSW 2.4km co

  • Da Hong Shan Scada System Ausenco

    The pipeline system transports up to 2.3 million tonnes per year (Mt/y) of iron concentrate 171 kilometres (km) from the Da Hong Shan mine site in Yunnan to the steel mill at the Anning Terminal. The system includes three positive displacement pump stations with a total pumping capacity of 8,100 kw and four remote, solar-powered pressure

  • Long Distance Pipeline Transportation of Ore Slurry

    Excellent Engineering Solutions 20 MMX, Iron Ore Slurry Pipeline, Brasil, 550 kms Da Hong Shan, Iron Ore Slurry Pipeline, China, 171 kms Paragominas, Bauxite Slurry Pipeline, Brasil, 244 kms Samarco, Iron Ore Slurry Pipeline, Brasil, 396 kms Simplot, Phosphate Pipeline, USA, 100 kms New Zealand Steel, Ironsand Concentrate Pipeline, New Zealand, 18 km

  • Samarco Iron Ore Mine, Alegria, Brazil Mining Technology

    GeologyIron Ore MiningGermano Beneficiation PlantSlurry PipelinePoint UbuThird and Fourth Pellet PlantGuilman-Amorin Hydro-Electric PlantThe deposit consists of low-grade itabiritic ore. Alegria’s certified mineral reserves totalled 769MT by 30 June 2009 graded at 44.3% Fe. Probable resources stood at 821Mt at 41.5% Fe. Measured resources totalled 1238Mt at 42.2% Fe while indicated resources were 682Mt at 38.1% Fe, sufficient to support mining for 39 years.See more on mining-technology
  • Pumping system design challenges for high-density iron ore

    pressure piping which allows for design up to 25000 kPa discharge pressure. This would allow for implementation of longer pipeline systems or systems with higher static head. 4 Rheology variability and design examples Designing iron ore tailings slurry pipeline systems for intermediate to high concentrations, where the slurry

  • Hydraulic convey of iron ore slurry: Pipeline wear and ore

    Jun 15, 2020· If the operating parameters of the slurry pipeline are kept constant (temperature, initial iron ore slurry characteristics, pressure drop, velocity, concentration, and pH), at a given distance, the wear rate can be supposed to be constant over time, allowing estimating (by extrapolation) the decrease of the pipeline thickness as a function of

  • USHA :: A leading EPC Company in India

    For bringing the iron ore slurry through pipeline, USHA has successfully completed laying pipeline to connect Joda pelletation plant and beneficiary plant at Duburi, Jajpur Road. The work has carried out under different terrain consists of 300 meters of box pushing, HDD boring to lay the pipeline.

  • iron ore slurry line brazil scholengemeenschapdegroeve.be

    2020-7-25 At 396km, this iron ore slurry pipeline is the world’s longest and offers environmental safety and 99% average availability. The new slurry pipeline built in 2008 also measures 396km. "Samarco Mineracão’s Alegria iron ore mine is in Brazil’s Iron Quadrangle, about 4.5km north of the depleted Germano deposit." Get Price

  • Iron Ore Slurry bulk-online

    Dec 27, 2012· Recently worked on 2 km iron ore slurry disposal system. Design criteria were as follows: d50 size 500 micron Solids concentration 30% by weight Solids SG 4 to 5 Flow rate 190 m3/hr Liquid carrier water Please advise how you would go about determining the minimum flow velocity to prevent settling of solids. In particular I'm interested to know if you'd allow the flow velocity to be

  • PREDICTION OF PRESSURE DROP AND OPTIMIZATION OF

    design of a commercial scale iron ore slurry pipeline with annual conveying capacity of ~ 12.6 million tons has been worked out. KEY WORDS: iron ore, slurry rheology, high concentration, pressure drop. 1. INTRODUCTION The technical success of transporting high density ores and mineral slurries with low

  • Paterson & Cooke floats new port concept by Zanaga Iron Ore

    The feasibility study envisaged a slurry pipeline for transport of iron ore concentrate from the mine to the port facilities, with the port facilities and infrastructure for dewatering and handling of the iron ore products located within a proposed third-party constructed port facility.

  • Slurry rheology and tailings pumping design Pump

    Jul 12, 2013· In the example of the iron ore mine in the Pilbarra, slurry flow at approximately 40 weight % solids follows a Newtonian slurry calculation, and when the slurry is thickened to the target concentration of 50 weight % solids, the slurry has a significantly higher viscosity. As part of the design process for this tails pipeline and pumping

  • Slurryflex Systems Specialty Slurry Hose For Superior

    Combining the performance of a rigid pipe with all the benefits and flexibility of a mining hose, Slurryflex Systems specialise in piping solutions for the complex, non

  • Guidelines for slurry pumping pumpfundamentals

    describe slurry pumps, slurry pumping and the various parameters required when selecting submersible slurry pumps using FLYPS. To provide a deeper understanding of the calculations, a manual calculation example is given in the appen-dix of the book. If you are not sure about the type of slurry, the choice of pump, the design of the pipe system

  • iron ore slurry pipeline project cost

    iron ore slurry pipeline design manveesinghin. Slurry pipeline Wikipedia A slurry pipeline is a specially engineered pipeline used to move ores, such as coal or iron, or mining waste, called tailings, over long distancA mixture of the ore concentrate and water, called slurry, is pumped to its destination and the water is filtered out

  • List of Slurry pipelines Projects in Western Australia

    ALBANY IRON ORE PROJECT PORT EXPANSION Mining Infrastructure (Slurry pipelines) project In The Albany Council Area of Port Expansion type. Albany Port Authority proposes to dredge within Princess Royal Harbour & King George Sound to facilitate access of cape size vessels.

  • Slurry Engineering: sizing systems and selecting equipment

    Piping material selection and pipe connection methods are also subject to system design and should comply with industry best practices for the transported material. Our knowledgeable experts. Sizing of slurry transportation systems is complex and mistakes are easily made, which can be costly.

  • Iron Ore Hatch Ltd

    Transporting iron-ore slurries and tailings is the work of pipelines—in a wide range of diameters, often hundreds of kilometres long. We have proven expertise in designing, developing, and building slurry, tailings, and water transport solutions, even in places where the distance between the source and destination is vast.

  • iron ore slurry line brazil scholengemeenschapdegroeve.be

    2020-7-25 At 396km, this iron ore slurry pipeline is the world’s longest and offers environmental safety and 99% average availability. The new slurry pipeline built in 2008 also measures 396km. "Samarco Mineracão’s Alegria iron ore mine is in Brazil’s Iron

  • Hydraulic convey of iron ore slurry: Pipeline wear and ore

    Jun 15, 2020· If the operating parameters of the slurry pipeline are kept constant (temperature, initial iron ore slurry characteristics, pressure drop, velocity, concentration, and pH), at a given distance, the wear rate can be supposed to be constant over time, allowing estimating (by extrapolation) the decrease of the pipeline

  • pH in Iron Slurry Yokogawa America

    The slurry shall be mixed properly in the container with a stirrer for about 15-20 minutes at a fixed additive dose and pH8. Typical process details. Plant: Beneficiation plant, pellet plant; Application: Iron ore slurry is pumped from beneficiation plant to pellet plant. pH measurement at pellet plant required. Service: Iron slurry

  • iron ore slurry pipeline project cost

    iron ore slurry pipeline design manveesinghin. Slurry pipeline Wikipedia A slurry pipeline is a specially engineered pipeline used to move ores, such as coal or iron, or mining waste, called tailings, over long distancA mixture of the ore concentrate and water, called slurry

  • Iron Ore Slurry Composition HeNan Mining Heavy

    2017-11-1iron ore slurries selection of materials for pipelines applications The nominal composition of the chromium-iron wear block reference material is Carbon-2.5 Manganese-1.0 Silice-0.6 The Slurry Abrasivity Response Number SAR-Number is the relative abrasive response of any material in any slurry

  • Slurry Engineering: sizing systems and selecting equipment

    Piping material selection and pipe connection methods are also subject to system design and should comply with industry best practices for the transported material. Our knowledgeable experts. Sizing of slurry

  • List of Slurry pipelines Projects in Western Australia

    ALBANY IRON ORE PROJECT PORT EXPANSION Mining Infrastructure (Slurry pipelines) project In The Albany Council Area of Port Expansion type. Albany Port Authority proposes to dredge within

  • Hatch Slurry pipelines Oil-and-gas pipelines

    Slurry pipelines. We design and optimize long-distance slurry pipelines globally, for any type of fluid or material. For effective system design and operation control, our hydraulic model can simulate pipelines involving rheological properties, settling speed, pipe

  • TRANSPORTATION OF HIGHLY CONCENTRATED

    the various design parameters. KEY WORDS: iron ore, higher concentration, rheology. 1. INTRODUCTION As a viable alternative means of a large scale solids transport through pipelines, a slurry pipeline

  • Guidelines for slurry pumping pumpfundamentals

    describe slurry pumps, slurry pumping and the various parameters required when selecting submersible slurry pumps using FLYPS. To provide a deeper understanding of the calculations, a manual calculation example is given in the appen-dix of the book. If you are not sure about the type of slurry, the choice of pump, the design of the pipe

  • ore slurry pipelines jjgconstruction.co.za

    Iron ore slurry pipeline to cut Essar's pellet output cost by 20% in Odisha The company recently completed 253 km-long slurry pipeline that connects its ore washery plant at Dabuna, in Keonjhar

  • Slurry Transport MOGAS

    Many design considerations are needed for each slurry pipeline valve component before simply enlarging a smaller size valve. Long distance slurry pipelines for moving mineral concentrates over

  • Iron Ore Slurry Tank parklinowypoznan.pl

    Iron Ore Slurry Tank. It indicates that the iron ore slurry is very aggressive regardless to the travelled distance. Analying the results for the iron ore slurry concentrated at 1.6 ms for the first covered

  • The Da Hong Shan iron ore concentrate pipeline: World`s

    Abstract. In 1993 it was announced that Kunming Iron and Steel Corporation (KIS) was proceeding to design and construct a 200 kilometer, 6-inch diameter, 1,000,000 million tonnes per year (1 mta) iron ore concentrate slurry pipeline